Introduction of the Farm and Transformation:
1100 Farm, located in Radcliffe, Iowa, was originally a hog farm run by the Faaborg family. Due to the economic challenges and environmental concerns associated with pig farming, the family decided to transform their farm. This transformation was guided by Tanner Faaborg, who aimed to create a more sustainable and environmentally friendly operation. The farm has now shifted its focus to growing mushrooms, specifically Lion's Mane and Reishi varieties, which offer both culinary and medicinal benefits​.

About the Documentary:
A documentary crew has been filming at 1100 Farm to capture the groundbreaking transformation from a hog farm to a mushroom cultivation business. The filmmakers were drawn to this story because of its innovative approach to sustainable farming and the potential for this model to inspire other farmers. The film aims to highlight the challenges and successes of the Faaborg family's journey, illustrating the broader implications for sustainable agriculture​.

Location and Leadership:
1100 Farm is situated in Story County, Iowa, approximately 45 minutes north of Des Moines. The transformation of the farm is led by Tanner Faaborg, who returned to Iowa after traveling and working in sustainability initiatives. Tanner's passion for sustainable farming and his dedication to reducing the environmental impact of agriculture have been the driving forces behind the farm's new direction. His vision is to create a diversified, low-carbon farm that serves as a model for others in the industry​.

The New Factory and Production:
The farm is currently building a new mushroom cultivation facility, which is expected to be completed by the end of the year. The new factory will allow the farm to expand its product offerings and increase its production capacity​.

Products Being Produced:
1100 Farm specializes in growing organic Lion's Mane and Reishi mushrooms. These mushrooms are used to create a variety of products, including tinctures, which are herbal extracts that can help with nerve pain and relaxation. The farm is also developing products like Lion's Mane coffee and mushroom salt, which are expected to be available soon. Additionally, they supply fresh Oyster and Lion's Mane mushrooms to select restaurants​.

This transformation at 1100 Farm not only represents a shift in agricultural practices but also serves as an example of how traditional farms can adapt to modern sustainability challenges.

Read more at Ames Tribune

To be sure you know as well, we have written a summary of below video from National Geographic:

Communication Networks: Mushrooms form vast underground networks (mycelium) that allow trees and plants to communicate and share nutrients.

Environmental Impact: Mushrooms can break down pollutants and toxins in the environment, aiding in bioremediation.

Medical Uses: Compounds in mushrooms have potential health benefits, including anti-cancer properties and supporting mentalhealth through substances like psilocybin.

Nutritional Benefits: Mushrooms are rich in vitamins, minerals, and antioxidants, contributing significantly to human health.

Building Materials: Mycelium can be used to create sustainable, biodegradable building materials like bricks and insulation, which are strong, fire-resistant, and eco-friendly.

Source: National Geographic

Total Mushroom Service is owned by Jeroen van Lier and is a Dutch-based company with over 25 years of experience in the mushroom composting and production industry. The company offers independent and unbiased advice, training courses and more to support composting and mushroom production.

Transitioning from Phase I or Phase II compost to Phase III compost in mushroom growing operations offers significant advantages but also presents challenges. Companies often struggle with this conversion due to the different requirements and processes involved in producing and handling fully incubated (Phase III) compost.

Benefits of fully incubated compost:

1. Faster growing schedule: Using Phase III compost reduces the growing cycle from 8-9 weeks to 5-6 weeks, leading to a higher annual output of mushrooms.
2. Higher yield: Phase III compost typically yields about 10% more mushrooms per tonne compared to compost incubated in growing rooms.
3. Energy efficiency: It is more energy-efficient to control compost activity in a tunnel than in a growing room, as tunnels facilitate better air circulation in the compost.
4. Reduced infection risk: Incubating compost in a tunnel's closed environment minimises the risk of contamination.
5. Efficient filling process: Filling growing rooms with Phase III compost allows for simultaneous filling and casing, streamlining operations.
6. Improved supplement mixing: Supplements are integrated into the compost more effectively during the tunnel unloading process; this results in a higher quality mushroom and increases production (10%).

Adjusting the Phase I process for tunnel incubation:

To ensure successful tunnel incubation, the Phase I composting process must be adjusted to maintain the compost's structure, which is crucial for even airflow and mycelium growth.

1. Compost structure:

• Use straw of a good length and toughness to preserve compost structure.
• Use machinery that mixes compost without damaging the straw's structure.

2. Composting schedule:

• Perform most mixing early in the Phase I process when the straw is still tough.
• Avoid mixing during the last 4-5 days of Phase I to maintain compost structure and ensure even blending.

Filling weight in tunnels:

Tunnels are typically designed for a maximum filling weight of 1400 kg per square meter. Exceeding this limit can lead to uneven airflow, adversely affecting compost quality.
While some might try using larger fans to compensate, standard fans often yield the best long-term results.

Source article and photo: Jeroen van Lier from Total Mushroom Service

Running a mushroom farm is quite a challenge. A key element of success in this industry is maximizing productivity, which translates directly into higher profits. One piece of equipment that can make a significant difference to production efficiency is a mushroom picking lorry. But which lorry should you choose? What should you pay attention to in order to make the right investment and achieve the expected results?

In the article we have prepared, you will find detailed information on the features and functions that the ideal mushroom picking lorry should have. We will discuss what materials and construction are best to ensure durability, safety and comfort. You will find out why ergonomics is so important and what modern technological solutions can help increase the efficiency of your mushroom farm.

Key aspects when choosing a mushroom picking lorry

• Speed and control – a well-designed lorry should offer a controlled and constant speed of movement, regardless of the load. This article explains why the minimum travel speed is as important as its maximum value, and how speed control can affect harvesting efficiency.
• Operation and maintenance – the ease of disassembly of drives and other lorry components is crucial for regular disinfection and hygiene maintenance. We discuss what to look out for to avoid problems with difficult access to the various parts of the lorry.
• Power system – the performance of the batteries and their impact on the running time of the lorry is another important aspect. In this article, you will find advice on how to choose a lorry with low power consumption and long operating time per charge, which will translate into greater efficiency.
• Work safety – ensure the health and safety of your employees by choosing a lorry with the right safety systems. We will outline what mechanisms should be included in a good lorry to prevent accidents and increase comfort.

GROWTIME lorries - tailor-made solutions for your mushroom farm
GROWTIME, based on years of experience, has created two innovative lorry models: the Newton and the Pascal. Each has unique features, which are described in detail in the article on our blog. In it, you will find out why the Newton model, with its electric winch, is ideal for working at different heights, while the Pascal model, with its advanced hydraulic system, provides maximum comfort and safety. Enjoy the read!

Read the full article here.

On Thursday, May 2nd, we at Mushroom Matter had the delightful opportunity to visit Mush Comb, a leading manufacturer of mushroom cultivation equipment. Our conversation with Quin Mommen from their Sales/Aftersales team was truly inspiring. Despite the global challenges the entire Mushroom Industry faces, Mush Comb is pushing forward with a spirit of innovation and an optimistic vision for the future. Their dedication to creating cutting-edge, customer-focused solutions really sets them apart in the mushroom machinery world.

Pioneering projects and developments
“Mush Comb’s journey of innovation is filled with exciting milestones”, Quin explains. We’re also making strides with a waste processor for animal feed and continually improving our casing soil separator, a tool that has been efficiently separating compost from casing soil since 2012.

Customer-centric customization
What makes Mush Comb truly special is their commitment to customization. While 80% of their machinery is crafted in-house, they tailor the remaining 20% to meet specific customer needs, ensuring everything fits perfectly into their clients’ operations. Because every nursery is different, it's actually all custom made such as the advice, way of project handling and engineering. This personalized approach not only boosts productivity but also leads to significant cost savings.

Commitment to quality and service
Mush Comb prides itself on balancing price and quality, working closely with customers to meet their unique requirements. “By using standardized, locally sourced parts, we ensure that any operational issues can be quickly resolved. This deep understanding of the challenges faced by mushroom companies worldwide underscores our dedication to reliable service”, says Quin.

Supporting start-ups and established businesses alike
Mush Comb is passionate about supporting both new ventures and established businesses. They often get involved at the very beginning of start-ups, providing crucial support during those early stages. For more seasoned clients, Mush Comb offers continuous improvements and innovative solutions, making sure everyone benefits from the latest advancements in mushroom cultivation technology.

Global reach and local expertise
Despite a decline in Dutch mushroom sector exports, Mush Comb remains a key player both domestically and internationally. Their vast knowledge and strong presence in the Netherlands and beyond highlight their leadership in the industry. Additionally, Mush Comb champions sustainability by reselling second-hand nurseries and overhauling machinery, reducing waste and extending equipment lifespans.

Embracing sustainability and innovation
Quin explains that sustainability is at the heart of Mush Comb’s operations. “We use high-quality European components to ensure our machines last, and we’re committed to eco-friendly practices like installing solar panels and promoting bio-circular initiatives. Our focus on sustainability is also evident in our support for Mycelium cultivation, having developed a specialized container for this emerging market.”

Responding to customer needs with innovative solutions
Innovation at Mush Comb is all about responding to what customers need. Their ability to create bespoke solutions, like the casing soil separator and a specially designed picking lorry developed with a grower, shows their responsiveness and creativity. This dedication to customer-driven innovation keeps Mush Comb at the cutting edge of agricultural technology.

Looking ahead
Even with the uncertainties of today’s global landscape, Mush Comb is confidently investing in the future. With a strong foundation in innovation, customization, and sustainability, they are well-positioned to continue leading the mushroom cultivation equipment sector, ready to meet the evolving needs of customers worldwide.

We at Mushroom Matter were thoroughly impressed by Mush Comb’s innovative advancements and unwavering commitment to their customers. Their continuous drive to improve products and services, alongside a strong focus on customer satisfaction and sustainability, truly sets Mush Comb apart as a leader in the industry.

We thank Quin for our inspiring afternoon visit at Mush Comb!

For over 25 years, the company e-nema from Schwentinental in northern Germany has been producing entomopathogenic nematodes for biological plant protection.

So that the nematodes can be transported to users all over the world, they have to be mixed with a carrier material. e-nema currently offers its nematode products in three different formulations.
e-nema predominantly uses diatomaceous earth in the formulation. This is a naturally occurring powder made from the shells of fossilised diatoms, which binds water and is well suited as a carrier medium for nematodes. One disadvantage of diatomaceous earth, however, is that optical residues can remain on the leaves of the treated plants. These are absolutely harmless, but are a disadvantage for ornamental plant cultivation and some other plant cultures.

The previous solution was a gel formulation based on polyacrylate. The tiny synthetic polymers can bind a lot of water and make it an excellent carrier material for nematodes. The disadvantage of this formulation is that parts of these small polymers remain in the soil. This prompted e-nema to look for a new formulation that is both organic and leaves no residue on plants or in the soil.
After intensive research and various approaches, e-nema is proud to present its new Ecophyll formulation. Ecophyll is made from 100% organic and renewable resources and leaves no residue. Ecophyll dissolves very well in water and can be shipped with less packaging material. Ecophyll will be available in the product nemaflor® F from now on. In parallel, extensive tests are being carried out in the field to evaluate the performance of Ecophyll in other products and crops.

„Our aim is to maximise the positive effects of our products along the entire value chain. This starts with the resources used to produce the nematodes and ends with the plants on which they are applied. With our Ecophyll formulation, we have taken a further step towards plant protection in harmony with nature.“ - Tillmann Frank, CEO e-nema GmbH.

Source: e-nema

All around the world growers can receive phase 3 blocks. Especially in countries where no or just some raw materials to make compost are available, importing phase 3 blocks is than the easiest way to start mushroom farms.

Transport of blocks should always be done with cooling trucks/containers with also enough O2. A lack of oxygen during transport can cause severe damage to the mycelium and I saw arriving trucks full of Phase 3 compost with such a high CO2 that the mycelium in the compost never recovered completely after filling. The temperature during transport is kept on 2 to 5 degrees C to stop the mycelium from growing and generating heat in the blocks. That is a challenge sometimes.

When the compost blocks arrive at the farm, they should be stored in a cool room on 2 degrees C. Also make sure to have fresh air going into the cool room, especially if stored for a longer period. To ensure you always have enough stock, a few weeks of compost must be available as transport can always be delayed and can disturb a consistent growing cycle.

Before filling/casing the compost with a head filler it should be brought up to temperature. When you fill and case the same day you want to heat the compost up before filling, if you case the next day, you have more time to heat the compost up inside the grow room, until the casing day but as sometimes blocks are still frozen you need to get the blocks defrosted to make sure the blocks break open at filling. It is no problem to have frozen blocks, you just need to make sure they go through the filling machine and get mixed in. Depending on the climate at your location you normally get the compost out of the fridge the night before filling to give it the chance to heat up, ideally between 15 and 18 degrees C, so after filling the growing process can start. In extreme high outside temperatures, you can heat the compost up in shadowed places. In cold environments you must find a place to defrost the blocks and fill them into the growing rooms and heat the compost up there.

If you fill without a filling machine and place the blocks directly in the growing room, it is easier to warm them up inside the room. After filling remove the plastic and warm the compost up slowly. Do not go too fast to make sure the compost does not rise too fast, and you are not able to stop it anymore from heating up too much.

The yield and quality with imported phase 3 blocks can be good if managed the right way. Temperature and O2 level are key factors as well as watering. Be careful to overwater at the start when the temperatures are still low but wait for some good activity.

Good luck.

Erik de Groot
Global Agriculture Services
This email address is being protected from spambots. You need JavaScript enabled to view it.

In Xixia county, Henan province, a local factory has introduced high-temperature, high-pressure sterilizers to improve the production of mushroom spawn bags. These new devices enable the factory to produce nearly 50,000 bags daily, benefiting local shiitake mushroom growers.

Previously, farmers used coal for drying mushrooms and sterilizing spawn bags, leading to environmental issues. The switch to electrical devices has improved efficiency and reduced carbon emissions. Smart greenhouses now allow farmers to control growing conditions in real-time, further enhancing productivity.

To support these changes, the local power supplier has upgraded substations and transmission lines to meet the increased electricity demand. This green transformation is expected to save the county over 40 million yuan in production costs and reduce carbon dioxide emissions by 70,000 to 90,000 tons annually, solidifying Xixia's status as a leading shiitake mushroom producer.

Please read the full article here.
Source: China Daily