Filling and picking organisation.

Jun 14, 2021

If you look at this in a glance one might say: the filling has not that much to do with picking. But it is more relevant than many people think. Before the start of picking a first flush, the picking manager makes a plan. When is the room starting? Do I have to pick clusters or pre-runners? How many pickers do I need in this room during lets say 5 days of picking? And an important one, what is the activity of the room? This I need to interact on the growing from day 2 of picking. And this is where the filling of the room comes into the story.

Before the start of picking the picking manager and the grower have a talk about this room. This should start from the moment pins grow out, so about 4 days before the start of picking that room. The picking manager has knowledge about the expected sales that week, the desired size of the mushrooms and the number of pickers available. The grower has knowledge of the room regarding the activity of the compost, the strain and the number of pins developing. An even room is easy to evaluate but if the filling was uneven or two different types of compost were used, than the story gets a bit more difficult. The growing room will develop uneven and one side might start earlier. One side might give more mushrooms and this means that the picking is not the same on all shelves. And with the tendency to build bigger rooms, more trucks of compost are filled in a room. And every truckload of compost can be a bit different. Sometimes in structure, sometimes in moisture content and even in quantity. And every time the operator of the combine filling machine has the desire to change the settings on the machine. Often his order is to get the compost filled. All shelves full and no compost returning to the compost yard or no compost dumped. But by changing the settings the temperature development of the compost will change too. 2 cm deeper fill can result in a difference of a day for the flush to start. It will also have an effect on the number of mushrooms growing out. And during the flush one side will grow faster than the other.

So the general instruction at filling should be not to make any changes. Better a bit of compost left over or a part of the shelves not being filled. An even better way is to fill out of two trucks in one go with a cross conveyor. That way the compost out of two trucks is mixed and differences are ruled out. Another method is to do a mixed fill of the truck at the compost yard. So fill a layer, fill another layer in another truck and then let the trucks circulate. Of course the best possible way is to do the mixed filling of the truck, together with the combined unloading at filling. The growing will be a lot easier then. The grower has a better chance to produce the number of mushrooms required and the picking can be a lot more accurate.

 

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